Ultrapak’s Thermoform packaging division works with customers to design and manufacture customised packaging tailored to individual product requirements and specifications. Packaging solutions include blisters, clamshells and trays suitable for food, cosmetics, pharmaceutical and hardware products. All of our packaging is manufactured in Melbourne using materials best suited to individual packaging applications including fully recyclable PET and 100% post-consumer recycled PET.

The Ultrapak Thermoform Packaging ProcessWe collaborate with our customers, working with them from design through to production to customise thermoform packaging specific to their product needs.
Every stage of our process is carefully considered to deliver a tailored packaging solution to our customers

Whether it’s a simple blister or complex packaging design, our goal is to always provide our Customers with the most effective, reliable solution to meet their specific product packaging requirements.

We are solutions driven and we work with our customers’ products, existing packaging, ideas or objectives to provide the most suitable design concepts for their brief.


From Design approval we can provide multiple prototype options including 3D printed & material moulds. Working closely with our customers we keep the process simple, creating exacting prototypes which allow the packaging concepts to be tested prior to full production.

Expert Tooling Design and Build

We work closely with our expert tooling and engineering partners to convert prototype designs into high-quality, exacting production tools that perform precisely every time.


Utilising the most suitable machine for each specific project our team optimises cycle time to produce efficiencies for our customers in both time and cost.

We have the flexibility to accommodate small or large quantities, as our customers’ needs vary widely.

Blister carding

Once manufactured our contract packing team are able to attach custom packaging cards with our customers product, then seal, pack and ship as required.


Ultrapak offers all our Customers storage options for their products or finished packaging in our 5000 sqm premises are located in South Eastern, Melbourne.

Shipping, Distribution and Delivery

We work with our trusted Transport partners to provide the best freight solutions. We always ensure Customer delivery requirements are met promptly and efficiently.

Stock lines

We also offer an extensive range of standard clam shells, blister packaging and shelf-ready trays available to suit a variety of food, cosmetic and pharmaceutical products.

Ultrapak is ISO9001 & HACCP accredited and certified to ensure our packaging solutions are delivered to the highest standards.
Connect with us

If you’d like to discuss how we can develop tailored solutions for your packaging requirements, please contact us. Phone 03 8558 2900 or email.

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